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SCALE FREE INTERNATIONAL'S OPERATION

SCALE FREE INTERNATIONAL’S system is a non-chemical, non-magnetic, environmentally friendly method developed to control the most basic problems of water treatment. The SFI  method addresses the four primary concerns of water treatment for boilers, heat exchangers, chillers, cooling towers, evaporative condensers, etc. as follows;

1) SCALE PREVENTION & REMOVAL 

Scale is the ability of minerals in water to precipitate out of water, due to their inherent electrical nature, and attach to the nearest metallic surface, i.e. pipe or vessel. Because water has a dynamic electrical energy, the minerals in water have the ability to move towards the nearest metal. This dynamic energy acts as a magnet to attract minerals in the water.

SCALE FREE INTERNATIONAL’S system drains this energy and creates a better electrolyte to the water system being treated. SFI  simply stabilizes the electrolytic energy, removes it from the water and feeds it to the dry side of the metal container we desire to protect. Without the attraction to move, the minerals will stay in solution and with regular conductivity control will be disposed of through automatic blowdown.

The SFI  process is considered a crystal modification process similar to the reaction that occurs with the use of specialty chemicals such as maleates, sulfated styrene and co-polymers or applied other electrolytic type chemistry. These chemicals will disperse existing deposits or suspended solids. Crystal modification technology allows the hardness to come out of solution but scale crystals are modified so that a non-sticking sludge or flake can be removed by bleed off.

2) CORROSION CONTROL

Allowing the minerals in water to stay in solution also inhibits corrosion for SFI . By allowing the natural alkalinity and calcium hardness present in the make up water to increase, the pH tends to level off in the 8.8 to 9.5 levels. At these levels the buffered alkalinity contributes to corrosion control. It is an accepted fact that pH above 8.5 will contribute greatly to corrosion control. This type of corrosion protection is considered a cathodic approach due to the calcium carbonate ions migration into the high pH film around 8.3 to 9.5 level. A thin layer of calcium carbonate is formed, enough to effectively maintain satisfactory heat transfer while providing a protective film for corrosion inhibition. Cycles of concentration are regulated to achieve maximum stability.

3) MICROBIOLOGICAL CONTROL

SFI ’s microbiological control is achieved by the utilization of a non-polluting copper/silver ionization process that eliminates algae and bacteria growth. The SFI  microprocessor control is set for automatic application of copper silver ions and is not affected by environmental conditions of water chemistry (pH, alkalinity, etc.).

4) CONDUCTIVITY/SUSPENDED SOLIDS

Conductivity control for cooling tower and evaporative condensers are monitored and regulated by the SFI  microprocessor control and conductivity probe. The control unit incorporates upper and lower level set points for operation of electric solenoid valve.

Suspended solids control can be achieved via side stream filtration and is highly recommended.

 Scale Free International
 325 Sun Valley Circle  Fenton , Missouri 63026
 Phone 636-349-4990      Fax 636-349-9469

 

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